Intellinova®

Intellinova combines complex measuring techniques and advanced data processing with a user friendly interface and an array of options for individual system customization. The result is a highly flexible, high performance system delivering easily understood condition information straight to the control room.

The Intellinova system is centered around the Commander Units, each unit serving up to 32 channels for shock pulse, vibration and/or analog measurement in a user defined combination. A dedicated communication software triggers, controls and filters measurements and data, and handles all messaging between the database and one or more Commander Units. Intellinova is a workhorse and the ideal online condition monitoring solution for standard and high-demanding industry applications.

The system is robustly designed in every aspect. The hardware is sturdy and well suited to harsh industrial environments and long-term use. Software components have been carefully designed and selected to create a system for the future, with ample opportunities for intersystem communication.

Intellinova is HD-enabled

Intellinova is the world's first product compatible with SPM®HD, the refined SPM method that uses RPM based sampling frequency and algorithmic correlation techniques to ensure the highest possible signal quality and razor sharp spectrums for analysis.

Different housings for different needs

Intellinova comes in different shapes and sizes. Existing hardware installations, space limitations and various other factors may influence your requirements. Browse the tabs below to see which solution suits your needs best.

Intellinova Standard INO-18

Features

  • Ethernet and mobile access
  • SPM HD-enabled
  • 4 module slots

Typical applications

  • Groups of machines
  • Gear boxes
  • Fans
  • Agitators
  • Conveyors
  • Crushers
  • Paper machines

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Intellinova Standard

The Intellinova System is comprised of an industrial enclosure, a Commander Unit, internal cabling and terminals for power supply. Up to four monitoring units can be mounted and are ordered separately. The enclosure, intended for wall mounting, is robust and sealed for use in harsh environments.

The unit has a flange with one cable inlet for eight measuring cables plus two cable inlets for power supply and network connection. It has three blind plugs where additional cable inlets (Pg29) for up to 32 measuring cables can be mounted. Holes for cable inlets intended for digital in- and output connections have to be drilled. The DIN rail has terminal blocks and cabling for connection of power supply. The unit has an earth rail (DIN) where the measuring cable shields should be connected. The unit is equipped with plastic cable channels and status indicators on the lid. Power supply unit, accessories for DIN rails, internal cabling and cable inlets are ordered separately.

Technical specifications for the Commander Unit are stated on data sheet TD-271. The various types of monitoring units are described on the data sheets TD-272 to TD-275. Cable inlets and accessories for DIN rails are described on TD-289.

Dimensions (w x h x d):
INO18:
500 x600 x210 mm
(19.7 x 23.6 x 8.3 inches)
INO22:
480 x 480 x 155 mm
(18.9 x 18.9 x 6.1 inches )
Intellinova Compact INS18

Features

  • Ethernet and mobile access
  • SPM HD-enabled

Typical applications

  • Wind turbines
  • Pumping stations
  • Fans
  • Gearboxes
  • Planetary gears
  • Agitators
  • Crushers
  • Conveyors
  • Cranes

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Intellinova Compact

Intellinova Compact is a high performance system, well suited for remote monitoring or industrial environments with measuring points in spread-out clusters.

Areas of application

Wind turbines, pumping stations and auxiliary equipment are a few examples where Intellinova Compact is the ideal condition monitoring solution. Fans and gearboxes, including planetary gears, are typical applications. Implementing the SPM HD measuring technique, it is also the appropriate choice for low speed applications (1-50 rpm) such as agitators, crushers, conveyors or cranes, etc. Intellinova Compact is fully compatible with its siblings in the Intellinova family of online systems and can be run in an integrated system or as standalone units.

Optimal cost efficiency

The system is available in three versions, each with a fixed channel configuration for shock pulse and vibration measurement. All versions come with multiple rpm and analog inputs as well as status outputs. Using the IntelliLogic functions, these hardware features can be taken full advantage of. Having the capability to accept process data and evaluate the running condition based on that information and on measurement data, the Intellinova units are well suited for monitoring machinery with complex operating procedures.

Comparison table between Intellinova Compact versions
Characteristics INS06 INS12 INS18
Enamelled steel enclosure, dimensions 300 x 300 x 155 mm
(11.8 x11.8 x 6.1in)
380 x 300 x 155 mm
(15 x11.8 x 6.1 in)
380 x 300 x 155 mm
(15 x11.8 x 6.1in)
Measuring channels, shock pulse 4 8 12
Measuring channels, vibration 2 4 6
Analog inputs 3 3 3
Digital inputs (rpm) / Digital outputs 2 / 3 3 / 3 3 / 3
Intellinova Portable INP-20

Features

  • Ethernet and mobile access
  • SPM HD-enabled
  • 4 module slots

Typical applications

  • Trouble shooting
  • Analysis
  • Consulting
  • Temporary installations

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Intellinova Portable

In addition to the standard cabinet, we offer a MIL standard carrying case, a suitable alternative for test installations or temporary monitoring of critical machines.

The Portable System Unit is comprised of a Commander Unit mounted in a sturdy MIL standard plastic carrying case (available with wireless 3G router) with connectors, internal measuring cables and a power supply unit. The case fits a full blown Intellinova system, using all the same components as the non-portable version and with all the features.

This system unit allows rapid installation and is ideal for test installations, temporary monitoring of critical machines, etc. It can also be used as a multichannel logger with data acquisition based on various triggers, stand-alone or in networks.

The carrying case has TNC connectors with coax cables for bearing monitoring on 16 channels (two monitoring units), 2-pin connectors for vibration monitoring on 8 channels (one monitoring unit) and cable inlets for connection of one analog monitoring unit. The case has exterior power supply inlet with switch, network connector and status indicators. Monitoring units are ordered separately. Power supply cable is not included.

Technical specifications for the Commander Unit are stated on data sheet TD-271. The various types of monitoring units are described on the data sheets TD-272 to TD-275

Dimensions:
530 x 437 x 217 mm
(20.9 x 17.2 x 8.5 in)
Intellinova Rack INR10

Features

  • 19" rack mount
  • 4 module slots
  • Ethernet connection
  • SPM HD-enabled

Typical applications

  • Data center mounting
  • Exchanging rack systems

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Intellinova Rack

INR20 is an Intellinova System Unit for 19 inch rack mounting. It has a built-in Commander Unit with sockets for up to four monitoring units. The back panels are equipped with terminal blocks and internal cabling for connection of power supply and digital in- and outputs. The system unit has LED indicators on the front panel showing its status.

Monitoring units, back panels with internal cabling and power supply unit are ordered separately.Technical specifications for the Commander Unit are stated on data sheet TD-271. The various types of monitoring units are described on the data sheets TD-272 to TD-275.

Dimensions:
482 x 132 x 365 mm
(19" x 3U)